Ukuqhuba igiya yecylindrical yeendawo ezisecaleni zelori yaseTshayina

Inkcazelo emfutshane:

Sinikezela ngeentlobo zokuQhuba iigiya ezisicylindrical zeChassis ezahlukeneyo zaseTshayina, iTruck yaseTshayina iJMC yokuqhuba igiya eyicylindrical, iChinese Dongfeng Truck Driving cylindrical gear, Chinese Shacman Truck Driving cylindrical gear, Chinese Sinotruck Truck Driving cylindrical gear, Chinese Foton Truck Driving cylindrical cylindrical I-Truck Driving cylindrical gear, Chinese ISUZU Truck Driving cylindrical gear, Chinese JAC Truck Driving cylindrical gear, Chinese XCMG Truck Driving cylindrical gear, Chinese FAW Truck Driving cylindrical gear, Chinese IVECO Truck Driving cylindrical gear, Chinese HongYancy Truck Driving Truck Drical.

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Iithegi zeMveliso

Ukuqhuba izixhobo zecylindrical

Kuba zininzi iintlobo zeendawo ezisecaleni, asikwazi ukuzibonisa zonke kwiwebhusayithi.Nceda uzive ukhululekile ukuqhagamshelana nathi ukuze ufumane ezikhethekileyo.

inzuzo

1. Sinikezela ngeemveliso zoqobo kunye nezasemva kwentengiso kuwe

2. Ukusuka kumvelisi ukuya kumthengi ngokuthe ngqo, ukugcina iindleko zakho

3. Isitokhwe esizinzileyo seendawo eziqhelekileyo

4. Ngexesha lokuHanjiswa kweXesha, kunye neendleko zokuthumela ezikhuphisanayo

5. Ubungcali kunye nexesha emva kwenkonzo

ukupakisha

Iibhokisi zeebhokisi, okanye ngokwesicelo sabathengi.

inkcazelo

Ngenxa yeempawu zodonga olungqingqwa kunye nolubhityileyo lwezixhobo zebhokisi ezincedisayo zokuqhuba, indawo yokubumba ehambelanayo nayo inzulu kwaye udonga lomngxunya luncinci.Ngethuba lenkqubo yokubumba, kulula ukubangela ukuqhekeka kwindonga encinci yesikhunta, okubangelwa ubomi obuhlwempuzekileyo.Phezulu, ixabiso le-forgings lihlala liphezulu.
itekhnoloji yokuqala yebhokisi encedisayo yokuqhuba izixhobo
Umzobo 1 Ukuqhuba igiya yebhokisi ethile yokuncedisa
Phantsi kweemeko eziqhelekileyo, ukuvula idayiti evulekileyo yeyona ndlela isetyenziswa ngokubanzi kwibhokisi yokufaka iinxalenye zegiya.Inzuzo yale ndlela ilele kubunzima bodonga lokufa.Amandla okubumba asebenza njengesithinteli sokuqinisekisa ubomi bomngundo, kodwa ilahleko yezinto eziphathekayo yi-10% -50% yobunzima bokubumba, umyinge omalunga ne-30%, kunye neendleko zempahla akhawunti I-60% -70% yeendleko ze-die forging, ngoko Siye satshintsha olu hlobo lwe-forging kwimveliso evaliweyo.
Uhlalutyo lwesizathu
Ukuvala ukufa kwe-forging kukuba into engenanto ikhubazekile ibe yi-forging kwi-groove evaliweyo ngokuphazamisa okanye ukukhupha.Xa kuthelekiswa evulekileyo die forging, inxalenye yokugqibela eyenziweyo evaliweyo die forging kufuneka izaliswe blank ngodonga die, nto leyo efuna amandla aphezulu die eludongeni.Kwi-design yangaphambili, kuphela i-cavity ye-forging yayicatshangelwa, kwaye amandla odonga lokufa ayengaqwalaselwa ngokwaneleyo.Nangona kunjalo, inxalenye eboniswe ngobomvu kuMfanekiso 2 kufuneka izaliswe.Emva koqhagamshelwano olungenanto eludongeni lwangaphandle, ukufa kufuneka kuqhubeke ukucinezelwa, okubangela amandla amaninzi kwifa kunye nodonga lokufa.Ubuthathaka, ngokukodwa i-root fillet (Umfanekiso 3), ikhefu ngenxa yamandla amaninzi kwinqanaba lokugqibela lokubunjwa.
Uphuculo oluvaliweyo inkqubo eshushu die forging
Ukuze kuphuculwe ubomi bomngundo, kwezo zakhiwo zeflange ezibhityileyo, siye saqwalasela ngokumanyeneyo ukutshintshwa kwesakhiwo sokungunda, ukuguqula ulwakhiwo lulonke lokungunda lube yisakhiwo somzimba, kunye nokulungelelanisa iimbono zoyilo lokungunda.Ukuze kuthintelwe amandla amaninzi kwi-mold kwi-φ89.6mm, senze inxalenye enzima-ukugcwalisa i-φ66.5mm kwisakhiwo esahlukileyo, kwaye kwangaxeshanye sandisa imingxuma yokuphuma kwi-φ89.6mm ukunciphisa ukufutha ngexesha lokuqulunqa inkqubo, njengoko kubonisiwe kuMfanekiso 4. Kubonisiwe.Emva kotshintsho, ubomi bokubumba buphuculwe kakhulu, ukusuka kwiinqununu ze-1500 zangaphambili ukuya kwiinqununu ze-3000, kodwa ayikakwazi ukuhlangabezana neemfuno zokuveliswa kwendawo, ngakumbi iimfuno zobomi bomngundo wokuvelisa umgca ngokuzenzekelayo.
Siye sahlalutya kwakhona ukubunjwa okupheleleyo, kwaye phantsi kwesiseko sokungatshintshi izinto ezisetyenziswa kwinkqubo yokubumba, siqinisekisa amanqaku amabini oyilo lokufa kwangaphambili kunye nokufa kokugqibela: okokuqala, ukuqinisekisa ukuba ubomi bokufa. ihlangabezana neemfuno zoyilo ngaphandle kokuqhekeka;okwesibini, i-forging I-ejection yokungunda igudile, kwaye ayiyi kubakho i-jamming phenomenon.Sikholelwa ukuba ubukhulu bodonga lwecala lokufa okuphezulu kwe-forging lincinci, kwaye impembelelo yempembelelo kwifa ephezulu inkulu kakhulu kunokufa okuphantsi ngexesha lokwenziwa kwenkqubo yokubumba.Ke ngoko, i-forging yenzelwe ukujika, oko kukuthi, udonga olungqingqwa lwenxalenye yokufa yenzelwe kwifa ephezulu.Inxalenye obhityileyo-eludonga yenzelwe ngundo asezantsi, kwaye inxalenye obhityileyo-eludonga lokungunda asezantsi kunye nokubumba umsesane yangaphandle ziyilelwe lilonke, njengoko kubonisiwe kuMfanekiso 5 iphawulwe 43 ngundo ring yangaphandle.Kwinkqubo yoyilo, uyilo lokwenziwa kwangaphambili lolona lubaluleke kakhulu kwaye lunokubonisa ngcono inqanaba lobugcisa bomyili.Ukuqulunqwa kwangaphambili kudlala indima yokwahlula izinto, ezinokuthi zilungiselele ukubunjwa kokugqibela.Kuyilo, siqinisekisa ukuba indawo ebiyenziwe ngaphambili ingqingqwa kwaye igcwalise umngxuma kwigodi lokugqibela lokubumba, ngaphandle kokuphinda kuqhume okungenanto, ukuze kuncitshiswe i-back-extrusion ye-forging kangangoko kunokwenzeka, ukunciphisa amandla okwenza. kunye nokunciphisa ukusongwa kokubunjwa.Umngcipheko obangelwayo.
Emva kokuba uyilo lokufa luqhutywe ngokwembono entsha, i-forgings igcwele kwaye ubomi bokufa bufikelela kwiimfuno zoyilo.Xa ukubunjwa kusetyenziswe kwisikhululo se-multi-station okanye i-high-energy screw press, ubomi besikhunta bunyuswa ngokuphindwe kabini kuneyokuqala, ngaloo ndlela kuncitshiswa iindleko zokubumba kunye nokunciphisa amandla okusebenza kwabasebenzi.
ukuququmbela
Eli nqaku lenza ezi zigqibo zilandelayo ngokuthelekisa iinkqubo ezahlukeneyo zoyilo lokungunda lwebhokisi encedisayo yokuqhuba iindawo zegiya:
Xa uyila i-cavity yangaphambili, kuyimfuneko ukuqwalasela ukuhanjiswa kwezinto eziphathekayo kunye nemowudi yokuhamba kwesithuba esingenanto ngexesha lenkqubo yokuqulunqa.
Inkqubo evaliweyo yolu hlobo lwe-high-wing drive gear luhluke kwinkqubo evaliweyo yezinye iigiya, ngokukodwa kwimigca ezenzekelayo enesantya esiphezulu.Ngenxa yokuba umqadi wokuhamba uhamba ngokukhawuleza ekuhanjisweni kwaye awukwazi ukuphazamiseka ngabasebenzi, kuyimfuneko ukuqwalasela ngokupheleleyo ngamnye kwinkqubo yoyilo.Ukubekwa kwamanyathelo okusebenza kunye nokuhanjiswa kwezinto kufuneka kuchaneke, ngakumbi uyilo lomngxunya wangaphambili wokubumba kufuneka ulungiselelwe ukubunjwa kokugqibela.
Kuninzi loxinzelelo lwamandla aphezulu, kuhlala kukho ukucaphukisa kunye namanyathelo okugqibela okudala, kwaye uyilo lokufa lunzima kakhulu.Uyilo olukhethiweyo lokugqibela lokubumba umngxunya lunokunciphisa isantya se-scrap of forgings, kwaye kwangaxeshanye uphephe iintsilelo zokuqhekeka okubhityileyo kunye nokulula kodonga lokufa ngenxa yesakhiwo semveliso, ngaloo ndlela kuncitshiswe ngempumelelo iindleko zokubumba.
Uyilo lokubumba lwebhokisi encedisayo yokuqhuba izixhobo lunereferensi kunye nokubaluleka kwereferensi kuyilo lwezinye iimbumba ezinezakhiwo ezifanayo.